Purpose of processing

Process indicated for delicate or knitted fabrics in natural or synthetic fibers (excluding polyester).
The fabric, sewn in rope, is transported by spontaneous fall together with the current of the bathroom,
with a very small bathroom ratio.
This dyeing system, which can take place under light pressure, reaching 108°C, replaces
the old reel system in an open tank, as it allows a considerable saving of water and, in
some cases, even of coloring materials (for example in dyeing with direct dyes).
Overflow parts under pressure – for dyeing delicate items or 100% polyester fabrics
or mixed with other cellulosic, synthetic fibers, etc. – they reach 130°C.

The devices have 1 to 6 channels. The path described relates to a single channel.
The patch:
it is put into the machine by an auxiliary circular reel controlled at variable speed (A, point 1);
passes by a patch guide comb (fig. A, 2) with a safety stop device through
a funnel (fig. A, 5)
is dragged together with the bath through a U-shaped tube (fig. A, 3),
reaches the relaxation chamber (fig. A, 4) where it floats in the bath without any tension e
through a reel it continues in its path, of which are adjustable (fabric speed from 10 to
200 meters per minute), the thrust of the circulation pump and the rotation speed of the reel
(fig. A, 1).
The mechanical action exerted on the fabric by the overflow (0.4 Bar) is less than that caused by the jet
(1.5 Bar) and for this reason it is preferable for dyeing very delicate fabrics.

A reel controlled external to the machine (fig. A, 11) unloads the pieces into a special tank
perforated, equipped with wheels to move the pieces to subsequent processes.
The machine is equipped with:
heat exchanger (fig. A, 6), for heating the bathroom;
circulation pump (fig. A, 7) for the overflow tank, connected to a special one
adjustable damper (fig. A, 8), to establish the flow rate of the bath.
A drain valve (fig. A, 9), on the bottom of the tank, allows the residual bath to escape.
An external barrel equipped with a special drain (fig. A, 10) feeds the dye bath e
auxiliary substances.

Processing technology

Correct execution requires good knowledge of the machine and the right loading speed:
too high a speed causes tissue thickening and difficulty in circulating it
at the beginning of the dyeing process.
too slow loading can cause excessive opening of the pieces, with overlaps
of the fabric and its incorrect distribution in the sliding channel.

Most recurring defects

Creases and sticking, if the fabric does not open in the dye channel.
Other more evident defects deriving from a machine stop during the dyeing phase, due to knots or breakages
of the fabric.
Unity of tincture.

Translations

Some translations may be translated incorrectly by the automatic translator. You can contact us for clarifications at mediamarketingtrading@gmail.com.